As an example of a textile issue that was once considered a defect, slub yarn has proven to be an advantage in some instances. Here is some background on slub yarn and some facts on how it can be either a problem or be an intentional option for the production of fabric.
Yarn used in the production of various types of fabrics and materials often begins life in the form of raw product delivered to the textile plant in large bales. This is true of both natural fibers like cotton as well as synthetic creations like polypropylene and other olefin blends. Using various carding, spinning, and twisting techniques, this raw material is converted into yarn that can then be woven into patterns or used in the creation of sheets of material suitable for the production of clothing, household linens, or upholstery.
One of the early problems with automated carding and spinning processes was the appearance of an incidental section of the yarn that was fuller than the yarn was intended to be. This soft lump would appear from time to time over each run of one thousand linear feet of yarn, and would have to be removed before the material would be ready for warping or twisting. Originally, there were standards set in place that established what was considered an acceptable amount of slubbed or nubby yarn for first quality grading and sale. Typically, textile manufacturers would work to adjust or modify their machines in order to make sure the presence of slub yarn remained within acceptable perimeters.
Over time, however, the concept of yarns containing a high count of slubs as a textural and style alternative began to develop. Slub yarn began to be used in the creation of what was referred to as slubbed silk. While retaining an overall smooth texture, slub silk also is characterized by what is referred to as roves. Essentially, a rove is an intentional pattern of slub yarn that is produced when spinning and twisting machinery is adjusted to allow the presence of the fuller lumps in the yarn itself. The result is that when the fabric is woven, the slubs form a continuous pattern in the material, often with a very pleasing effect.
Depending on the intention of the manufacturer, slub yarn may be considered a big problem or be an intentional element in fabric design. When producing goods that need to have a high level of durability, such as with upholstery for furniture or car seats, the presence of slub yarn is decidedly a liability that must be addressed. However, slub yarn that is used to create soft material for table lines, window treatments and other similar projects may be very desirable for the added visual impact.
